This guide has been designed to provide quick and easy assistance to the professionals who service industrial gearboxes and look for reliability, longevity and cost reduction. With the help of this guide,. Easily select the right Loctite® products to help you service the wide variety of gearbox. Prevent wear proactively. Pinpoint the most suitable solution for servicing worn parts, or. Determine the best product for your particular service or repair problem Industrial gearboxes play an important role in processing and manufacturing facilities.

• Industrial Gearbox Repair

Performance must be tailored to an endless diversity. ► Repair housing and cover defects ► Seal oil leaks due to damaged. Gearbox housings may be porous. Service or repair work may cause damage to gearbox Sealing porosity (up to 0.05 mm) using wicking grade adhesive Loctite® 290 1. Thoroughly clean and dry the components with Loctite® 7063 Cleaner & Degreaser, insuring the porosity is oil free 2.

Brush Loctite® 290 into the porosities 3. Allow to cure, typically for 3 hours 4. Clean of excess product Filling damaged areas with Loctite® Hysol 3471 Metal filled Epoxy 1.

Thoroughly clean and dry the components with Loctite® 7063 Cleaner & Degreaser. ► Repair and rebuild worn bearing Worn components lead to micro movement and additional wear. Load produces axial forces that are higher than original. Spun bearing caused by seizure or inappropriate loads. Rebuilding of the worn surface of the housing with Loctite® Hysol 3478 Superior Metal 1. Using a machining centre, undercut the housing bore by 1.5 mm in the worn area, leaving the surface rough 2. Clean parts with Loctite® 7063 Cleaner and Degreaser 3.

Mix and apply a layer of Loctite® Hysol 3478 Superior Metal and force it into the rough surface finish. Build the surface above the final. ► Prevent gasket failure between the upper and lower housing of ► Ensure close tolerance control ► Sealing of damaged surfaces Leaks occur because liquids migrate out of the joint Damaged flanges can result in a leak path Incomplete sealing of T-joints, where three parts come together (upper and lower Housing and Cover Assembly Use Loctite® 518 Flange Sealant for standard gearbox size or Loctite® 128068 Flange Sealant for large gearboxes Optimum stiffness between mating parts means movement is minimized 1.

Remove old gasketing material and other heavy contaminants with Loctite® 7200 Gasket Remover 2.

GBS Gearbox Services international is the fastest, full service, worldwide specialist in gearbox repair of SEW gearboxes. Taking the latest innovations of our gearbox service experts, our goal is to get, often mission critical, gearboxes back into production at the shortest timespan possible. We have a winning track record in SEW servicing!

Having experience with a wide variaty of brands, we know the weakspots and strengths of any brand and can not only repair but often improve the reliability of any gearbox system. SEW gearbox services SEW-EURODRIVE is a global company specialist in the industry of drive automation movement you with various product solutions and drive systems. SEW-EURODRIVE offers individual solutions from the comprehensive modular concept with gear motors and frequency inverters, servo drive systems, decentralized drive systems, and industrial gear units. SEW EURODRIVE produces the following type of gear units:. Gear motors & frequency inverters. Industrial gears. Servo technology.

Drive system for decentralized installation GBS Gearbox Services international is specialised in services the gearboxes in all these industries, as our specialty lies in gearbox services. Our highly experienced emergency support experts work to provide effective solutions that meet your demands, getting your production running!

Published by the Technical Publications Department of Perkins Engines Ltd. And Printed in England by Warners (Midlands). Do not use these engines in marine applications. Indirect Injection. Clockwise viewed from front. Height of Liner in relation to Cylinder Block Top Face. Access the latest user guides, installation manuals and drawings for Perkins marine engines. Each Perkins engine has its own Operation and Maintenance Manual (OMM). This provides all the information you need to keep your engine running. Perkins 4 cylinder marine diesel engine manual. Torque data, perkins a4 engine torque specs, how to do diesel engine overhauling. Perkins sabre marine engines installation manual m300ti 6 cylinder. And 4.212 Engines except perhaps on proprietary equip- ment are Unified Series,. The Engine Number is stamped on the cylinder block as shown in the.

Scope of work: Performing a standard overhaul your gearbox, including visual inspection on site with an endoscope through a threaded hole. The standard overhaul consists mainly of:. General cleaning and disassembly of all components. Inspection and reporting.

(stop point). The drawing up of the entire inside, including geometry of the teeth. Assembly and testing. Turnaround gearbox overhaul:. The inspection will be within 3 days after delivery gearbox ready.

The time required by us to carry out revision work will be reported in inspection report aswell as associated costs for revision. Refurbishment works and supplies including:. The information you provide to gearbox completely dismantle and cleaning.

Inspecting the components comprising: Cabinet House: - The visual check of the closet at home cracks, where possible. Checking the preservation of visual internal and external. Checking the drilling damage and sizes. Inside: - Checking condition of the teeth of all the gearing. Checking the bearings for damage phenomena.

The check images and flank wear twists of all gearing. Checking the Asmat t.p.v. The bearings, oil seals, gears and links to dimensions and lesions. The renewal of the bearings and seals, supply SB Worldwide. Update of various consumables like gaskets, mountings, etc, supply SB Worldwide.

Industrial Gearbox Repair

The refit of the gearbox. If necessary, machining the surfaces of the bearing covers to get the correct axial bearing clearances.

Monitoring and recording of images and flank wear twists in the inspection. Monitoring and recording of the axial clearances in the inspection.

Bench test preparations, gear preparation, fill with oil and no- load test for 4 hours, at which this decline will be presented to a representative Sitech Manufacturing Services. Gearbox ready for shipment. The delivery within 2 weeks after sending a complete overhaul file containing the report form, trial protocol and turn drawings (DWG) of the inside. For more than 20 years, GBS Gearbox Services has gained extensive knowledge of gear technology through new gearbox design and manufacture. Today, GBS is supplying service to SEW gearboxes in marine and industrial markets. Using this experience, our Services division will provide the highest level of commitment to existing and new customers for products already operating in the field. Ship owners and Industrial companies throughout the world value the reassurance of the superior support provided by the skilled and dedicated engineering and technical specialists that form the GBS Gearsbox Services team.

Field Service Engineers are on constant standby to visit any ship or plant throughout the world. With an unrivalled average 25 years industry and marine experience, they are all fully qualified and certified to work in all environments, both on and offshore.

Their high level of technical experience enables most work to be carried out on-site, supported by an practical experienced team of world-leading design and research engineers in the Netherlands. Our Services team is qualified to inspect, maintain and repair any make or type of industrial or marine gearbox.

Many working examples exist of improvements we have made to non-SEW gearboxes, that have extended the life of the gearbox. For an overview of all gearbox brands, visit For SEW Gears we are working in the following markets.